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Pro Tip: Fixing A Broken Paddle Blade

Michael Hughes / Friday, October 30, 2020

I have used the same Werner paddle since I started kayaking about 7 years ago. My beloved Werner Player has been with me all over the west, been lost once, and continues to get me on great surf waves. Last week I got a little aggressive backing out of my driveway and found one of the blades under the front tire. While being devastated it presented an opportunity for this blog. The blade just seemed to twist off the shaft with only the smallest crack. Seems like a job for some J.B. Weld!

What you need

The Tools You Need

The Tools You Need

  • Broken Paddle
  • J.B. Weld - Marine Weld
  • Sand paper - medium grit
  • Hose camp

Broken Paddles

Having a paddle break where just the blade comes off is probably a situation that doesn't occur too often. My guess is that most paddle break in half on the shaft or a chunk of the blade breaks off. However, I am sure I am not the first person to have done this to their paddle. As you can see below the damage seems minimal.

Broken Shaft End

Broken Shaft End

Since the break was pretty clean I used a medium grit sand paper to sand away any old glue residue from both the shaft and inside of the blade. Before I sanded I made some guide lines on the paddle the help get the offset back to normal. Careful not to sand those marks off.

Broken Blade End

Broken Blade End

Epoxy Mixing

The J.B. Weld is pretty easy to use and mix. It is a 1:1 ratio of both parts. I used the bottom of a can mix everything up. Don't skimp on this part or you will have to mix the parts more than one time. Cure time is 15-24 hours.

Mixing 2-Pary Epoxy

Mixing 2-Pary Epoxy

Glueing

The epoxy is very thick and a bit hard to spread. I used a wooden popsicle stick to mix as well as spread. It worked really well, especially on the inside of the blade. Make sure to cover both surfaces with a thin and even layer of epoxy. When the blade of my paddle came off there was a very small crack up the side of the blade. I added some epoxy in their as well. You will see that in the picture of everything clamped down.

Glue Shaft End

Glue Shaft End

Clamp and Let Dry

Use your guide lines to put the blade back onto the shaft at the original offset. Or you can use this time to change things up. Use your hose clamp to secure everything down. You can use this time to wipe away any excess epoxy if you want. You can also sand off any excess once the epoxy as cured.

Clamp Togeher and Let Dry

Clamp Togeher and Let Dry

I let my paddle sit for a full 24 hours to cure. Before I let it cure I tried to clean up some excess. However it still looked a little messy. I sanded things just a little to remove any pokey edges. While not perfect it looks pretty good.

Cured and River Ready

Cured and River Ready

Any other good tips or tricks for paddle repair? Please comment below.

Author

Michael Hughes

Michael grew up in the small Minnesota town of Stewartville. He spent his days outside in the woods and riding a bike. The only thing that has changed is his location. Oregon is now home and he is still outside, riding a bike, and paddling where ever the water is.

 
 

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Disclaimer: River conditions, obstacles, and rapids can vary for a variety of reasons. Please combine this general information with good judgment and your own river reading skills.


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