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Pro Tip: Hatch Covers

Michael Hughes / Friday, August 21, 2020

I have thought about the perfect raft set up for many years. While it has been a slow process I am nearing the end to piecing together my perfect build. I have a 4-bay frame by Down River Equipment on a 15' SOTAR. The front two bays have drop bags from Wet Dream River Supply. This is where most of the gear (roll table, chairs, rocket boxes, et cetera) goes with a hatch cover on top. This provides a nice big seating platform for human and dog passengers. Also a great place to sleep when nice flat camp space is limited. These hatch covers are pretty easy to make, and can be custom to fit any frame out there.

The Tools Needed

  • Plywood - 15/32 or 23/32
  • Circular Saw
  • Jig Saw
  • Router
  • Finish/sealer/varnish/stain
  • Dril

I used 15/32 for this project to save a little bit of weight. Hopefully I don't regret not getting 23/32. Also I got sanded plywood to cut out sanding. To seal I got a water based spar urethane. Time will tell how long it lasts. I prefer spar urethane to spar varnish but both can work great.

The Tools Needed

The Tools Needed

Step 1: Cut To Size

Every frame is a different shape and size. I put my frame on top of the sheet of plywood and just traced it. I only need to cut a bit off one side and round the front to match the frame.

Cut To Size

Cut To Size

Step 2: Adding Notches

Since my frame can be broken down I have decided to cut notched out so the boards sit flat on the frame tubes. The middle notches will allow the two pieces to sit on the tubes nicely as well as open and close nicely as two separate pieces.

Add Notches

Add Notches

The two pieces fit together nicely and make a nice plat form for sitting as well as sleeping on. I decided to forgo a big dry box as rocket boxes fit nicely in the hatch space and allow for a cover to go over them. Also a double wide sleeping plat form is a nice option.

Fitting Together Like Puzzel Pieces

Fitting Together Like Puzzel Pieces

Step 3: Finishing Touches

Each piece got two handles for easy carrying. Also could be used to help stabilize an injured person. The small slots allow for 1' strap to act as a hinge for opening and closing each compartment.

Strap Hinges

Strap Hinges

I used a router to round all of the edges. Also finished everything off with two coats of a water based urethane. It will protect the wood from mold, mildew, and UV damage. Clean up is easy (soapy and water) and it doesn't flake off after time like spar varnish does.

Open and Close

Open and Close

There are a bunch of fun and unique rafting rig set ups out there. This is what I have decided fits my needs best. Please feel free to share your rafting set up in the comments below!

Author

Michael Hughes

Michael grew up in the small Minnesota town of Stewartville. He spent his days outside in the woods and riding a bike. The only thing that has changed is his location. Oregon is now home and he is still outside, riding a bike, and paddling where ever the water is.

 
 

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Disclaimer: River conditions, obstacles, and rapids can vary for a variety of reasons. Please combine this general information with good judgment and your own river reading skills.


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